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AC Molded Case Trip Unit
  • AC Molded Case Trip UnitAC Molded Case Trip Unit
  • AC Molded Case Trip UnitAC Molded Case Trip Unit
  • AC Molded Case Trip UnitAC Molded Case Trip Unit

AC Molded Case Trip Unit

Our Pugao(Plannter Electric) PLTP series is a classic 3-pole AC Molded Case Trip Unit, featuring a sturdy and practical black design. It works well in a variety of pure three-phase power circuits and performs especially well in industrial motor protection. You can use it directly in control circuits for medium to large three-phase motors—like those driving pumps, fans, and compressors. With its built-in thermal-magnetic trip unit, the breaker delivers reliable performance. It effectively handles overload conditions during motor startup and trips instantly in case of a short-circuit fault, helping protect your motor and reduce unplanned downtime.
The AC Molded Case Trip Unit is the core protection component inside a molded case circuit breaker (MCCB), responsible for detecting electrical faults and triggering the breaker to interrupt the circuit. It combines precise sensing with reliable tripping mechanisms to protect electrical systems from overloads and short circuits.
  • Ensures safe interruption of abnormal currents
  • Available in thermal-magnetic or electronic types
  • Widely used in industrial motor protection and power distribution

AC Molded Case Trip Unit

Key Advantages of MCCB Trip Units

Adjustable Trip Settings

  • Allows users to configure protection parameters based on application needs
  • Improves coordination between upstream and downstream devices
  • The AC Molded Case Trip Unit supports precise overload and short-circuit adjustment

High Breaking Capacity

  • Designed to safely interrupt high fault currents
  • Typical Icu range: 35kA to 70kA at 400V AC
  • Ensures system protection even under severe short-circuit conditions

Wide Current Range

  • Supports multiple rated currents such as 400A and 630A
  • Suitable for various load requirements in industrial applications
  • Enables flexible system design and equipment matching

Thermal-Magnetic & Electronic Protection

  • Thermal protection handles overloads with inverse time delay
  • Magnetic protection reacts instantly to short circuits
  • The AC Molded Case Trip Unit ensures reliable dual protection for motors and circuits

Compact and Durable Design

  • Encased in flame-retardant engineering plastic housing
  • High resistance to impact, heat, and electrical arcs
  • Compact structure saves installation space in panels

Reusable

  • Can be reset after fault clearance without replacement
  • Reduces maintenance costs compared to fuses
  • Supports long mechanical and electrical service life

Versatile Functionality

  • Supports accessories such as auxiliary contacts and shunt releases
  • Suitable for motor control, distribution systems, and industrial equipment
  • The AC Molded Case Trip Unit enhances system integration and operational flexibility

FAQ

What Are the Different Types of Trip Units?

Thermal-Magnetic (T-M)

  • Combines thermal (overload) and magnetic (short-circuit) protection
  • Thermal element reacts with time delay to sustained overcurrent
  • Magnetic element trips instantly under fault conditions
  • Widely used in standard industrial and commercial applications

Solid-State (Electronic)

  • Uses electronic sensors for precise current monitoring
  • Offers adjustable protection settings and higher accuracy
  • Supports advanced features like communication and metering
  • The AC Molded Case Trip Unit in electronic form is ideal for complex systems

Magnetic Only

  • Provides instantaneous protection against short circuits only
  • No overload (thermal) protection included
  • Commonly used for motor circuits with external overload relays

What Are the Key Adjustments on a Trip Unit?

Long-Time (LT / Thermal) Pickup

  • Sets the current level for overload protection
  • Determines when the breaker trips under sustained overcurrent
  • Helps protect cables and equipment from overheating

Short-Time (ST) Pickup / Delay

  • Provides short delay before tripping during fault conditions
  • Allows coordination with downstream protective devices
  • Reduces unnecessary system interruptions

Instantaneous Trip

  • Triggers immediate breaker operation during severe short circuits
  • No intentional delay for maximum protection speed
  • The AC Molded Case Trip Unit ensures rapid fault clearance to protect equipment

Can I Use an AC Trip Unit for DC Applications?

  • Generally, AC trip units are not recommended for DC systems
  • DC circuits have different arc characteristics and require specialized designs
  • Using AC-only devices in DC applications may lead to unsafe interruption
  • Always verify manufacturer specifications before application

Are Trip Units Replaceable?

Thermal-Magnetic Units

  • Typically fixed and integrated into the breaker body
  • Replacement usually requires changing the entire MCCB
  • Simple design ensures durability and low maintenance

Electronic Trip Units

  • Often modular and replaceable depending on design
  • Allows upgrades or maintenance without replacing the full breaker
  • The AC Molded Case Trip Unit with electronic design offers greater flexibility

Why Choose Pugao (Plannter Electric)?

  • Reliable Quality: Our AC Molded Case Trip Unit and other MCCBs undergo rigorous testing, including short-circuit breaking up to 200kA and insulation voltage up to 800V, ensuring stable performance in industrial applications.
  • Strong Technical Support: Over 15 senior engineers with 10+ years of low-voltage product experience design and optimize products like the 4P Electronic Trip Unit for accurate protection and system reliability.
  • Competitive Pricing: Direct factory supply reduces costs by 15–20% compared to similar international brands, without compromising quality.
  • Flexible Production: Supports rated currents from 100A to 1600A and customizable configurations, meeting diverse industrial and commercial requirements.
  • Responsive Service: Average response time to technical inquiries is under 24 hours, ensuring fast support during installation or maintenance.
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